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Air Compressor Servicing

There are questions you should ask a service provider before you agree to them servicing your compressor.

Read more here.

ALL compressors, ANY brand; we service and maintain them all:

  • ELGi Equipments Ltd  (who we are the lower North Island distributor for)
  • CompAir
  • Atlas
  • Hydrovane
  • Hindin
  • Ingersoll Rand
  • ABAC
  • Alup
  • Broomwade
  • Ceccato
  • Rotair
  • Kaeser (even though we no longer distribute them)

We can also provide genuine and alternative spare parts. 

Would reactive or preventative servicing work better for you? Here are the pros and cons of our preventative maintAirCare logo.pngenance schedule called AirCare✓.

Some of our customers prefer reactive servicing -where they call us out when a breakdown occurs- while others enjoy the peace of mind of preventative maintenance through AirCare✓.

Pro of AirCare✓:  you gain 24/7 callout support from service technicians, as well as technical support. 

Pro of AirCare: a no breakdown guarantee for those with Premium or Premium Plus Cover. That means if your compressor breaks down after you have signed up for AirCare, we will fix it free of charge. Conditions apply.

Pro of AirCare✓:  you know the costs upfront as it means a monthly bill. 

Pro of AirCare✓: less stress from costly breakdowns.

Pro of AirCare✓: preventative servicing in the long term is cheaper.

Pro of AirCare✓: the peace of mind it affords you is priceless. 

Pro of AirCare✓: by maintaining the machines at convenient times we can mitigate breakdowns that will result in costly downtime and loss of production.

Pro of AirCare: you also get to take advantage of our significant discounts on pneumatics. We are only ones in the industry who directly import and distribute pneumatics and if you sign up for standard or premium AirCare you will be rewarded with 15%+ discounts on pneumatics. 

If you stop using AirCare, or don't sign up, you pay trade prices.

In summary; there are no disadvantages to preventative servicing through AirCare✓.

Reactive servicing means we fix your breakdowns after they have caused lots of stress and costly loss of production.

Proactive servicing with AirCare✓ means a monthly bill with less likelihood of stressful, inconvenient breakdowns and also means more peaceful productivity.  

 

AirCare✓


Major services to a compressed, blower or vacuum air system can be a huge cost, not only in consumables and labour, but also due to an unplanned production shutdown. With AirCare✓, we take care of your air maintenance and replacement needs, provide 24/7 expert advice and support, and give you peace of mind that your system is running reliably and efficiently.

How AirCare✓ Works

Using our purpose built and sophisticated software, we take into account your facility's environment, equipment usage and operating hours to configure a fixed monthly fee based on the unique needs of your system. This monthly cost will ensure precautionary measures are put in place via a predictive service and maintenance schedule, and will also ensure basic consumables are replaced before they are worn. There are three different levels of cover (Standard, Premium and Premium Plus) and this determines the level of responsibility you want us to take in maintaining your system.

What is Predictive Maintenance?

It is a more proactive approach to maintenance than traditional service plans, which are typically more reactive as they fix issues once they have arised. We use the data from our purpose built customer site management software to predict when issues might occur and rectify them before they cause any damage. This helps to extend the lifespan of costly equipment, such as compressors, vacuum pumps and blowers as we regularly inspect your system.

Need More Convincing?

From 24/7 access to experienced and factory trained service technicians, reduced downtime and increased productivity, and special discount on pneumatic products, there are so many reasons why you will benefit from AirCare✓. Read more of the benefits in the brochure below.

Interested? To find out more or to sign up, contact the team at Compressed Air Controls

Scope of Service

 

AirCare✓ Scope of Service

Standard

Premium

Premium Plus

Service Levels

     

Check display, warning and alarm messages

Check shutdown and safety functions

Undertake Inspection Work

     

Perform component function test

Check monitoring, switching and controls components

Check integrity of electrical clamps and joints

Check pipe and hose connections

Inspect electrical components, indicators and displays

Inspect mechanical components

Clean cooler and check for leaks

Check and record temps and dew points

Re-grease motor bearings

Replace condensate drain receiver / service kit

Perform Maintenance Work

     

Replace air filters, inlet filter mats

Replace oil, oil filter, oil separator cartridge , exhaust filters and oil scavenger

Replace drive belts, drive coupling

Update controller software

x

Replace piston rings, pressure springs and guide bands

x

Replace filter elements

Replace activated charcoal and desiccant

Clean filtrate

Clean separator drain and dirt trap

Replace condensate treatment components, activated charcoal filter cartridge

Replace condensate drain receiver / service kit

Replace permanently lubricated motor bearings

x

x

Replace valves / service kits

x

Perform Preventative Maintenance Work

     

Replace non-permanently motor bearings

x

x

Replace or repair air end block

x

x

Repair and replace pressure relief valve and fittings

x

x

Prepare/replace monitoring, switching and control components

x

x

Replace safety screens

x

x

Replace drive pulleys

x

x

Repair or replace cooling system

x

x

Repair or replace pistons, gudgeon pins and cylinders

x

x

Repair or replace fan blades

x

x

Repair or replace fan shafts

x

x

Repair or replace heat exchanger

x

x

Contact the team about AirCare✓